2x4 Tile Pallet & Container Packing Guide

2x4 Tile Pallet Packing & Container Packing (For Domestic Transport & Export)

2x4 tiles (600×1200 mm) are large-format tiles.
Because of their size and weight, correct pallet packing and container packing is very important—whether you are supplying tiles within India or exporting by container.

Wrong packing = breakage, cracks, losses.
Correct packing = safe delivery, zero complaints.

This guide explains everything in a simple and practical way.

🧱 1. Why Proper Packing Is Critical for 2x4 Tiles

2x4 tiles are:
✔ Bigger in size
✔ Heavier than 2x2 tiles
✔ More sensitive to bending stress

So they must not be loose-loaded.
Pallet packing is strongly recommended for both domestic and export supply.

📐 2. Standard Box Packing for 2x4 Tiles

Before pallet packing, tiles are packed in boxes.

✔ Box Details (Standard)

Tile size: 600×1200 mm (2x4)

Tiles per box: 2 tiles

Area per box: ~16 sq.ft

Weight per box: ~30–36 kg (varies by thickness)

Boxes are then stacked on pallets.

🪵 3. Pallet Packing for 2x4 Tiles

✔ What Is Pallet Packing?

Tiles boxes are stacked on wooden pallets, strapped tightly, and wrapped for safety.

✔ Pallet Type

Wooden pallet (export quality)

ISPM-15 / fumigated pallet for export

✔ Typical Pallet Packing

Boxes per pallet: 40–60 boxes (depends on tile thickness & weight)

Approx pallet weight: 1.2 to 1.5 tons

Stacking style: Vertical, edge-protected

✔ Protection Used

Plastic corner guards

Poly wrapping / stretch film

PET strapping belts

Top cardboard sheet

👉 Pallet packing prevents tile movement and edge damage.

🚚 4. Domestic Transport Packing (Within India)

For supply within India:

✔ Recommended Method

Pallet packing + covered truck

✔ Loading Tips

Load pallets with forklift

Keep pallets straight (no tilt)

Avoid over-stacking pallets

Use wooden blocks to stop movement

✔ Why Pallet Packing Is Better Than Loose Loading

👉 For long distance (Morbi to North / East India), pallet packing is a must.

🚢 5. Container Packing for Export (2x4 Tiles)

Export packing is more strict and professional.

✔ Container Types Used

20 ft container – most common for 2x4 tiles

40 ft container – if tile weight allows

✔ Container Capacity (Approx.)

20 ft container: 22–25 tons

40 ft container: 26–28 tons (weight limited)

2x4 tiles are heavy, so 20 ft container is usually preferred.

📦 6. How 2x4 Tiles Are Loaded in Container

✔ Step-by-Step Container Packing

1️⃣ Pallets loaded by forklift
2️⃣ Heaviest pallets placed first
3️⃣ Even weight distribution
4️⃣ Wooden blocks used to lock pallets
5️⃣ No empty gaps inside container
6️⃣ Final inspection before sealing

👉 Proper stuffing avoids movement during sea transport.

🌍 7. Export Packing Requirements

For export, the following are mandatory:

✔ Fumigated wooden pallets (ISPM-15)
✔ Moisture protection (plastic wrap)
✔ Strong box strapping
✔ Clear pallet marking
✔ Packing list matching pallet count

These ensure smooth customs clearance and safe shipping.

⚠️ 8. Common Packing Mistakes to Avoid

❌ Loose loading without pallets
❌ Over-stacking boxes
❌ Weak pallets
❌ No corner protection
❌ Poor strapping
❌ Empty space inside container

These mistakes cause tile breakage and buyer complaints.

🧠 9. Domestic vs Export Packing – Quick Comparison

For 2x4 tiles, correct packing is not optional — it is essential.

✔ Best Practice Summary

Always use pallet packing

Prefer 20 ft container for export

Ensure fumigated pallets for overseas shipping

Avoid loose loading

Use proper strapping and protection

✨ Good packing = Safe tiles + Happy buyer + Zero loss

Whether for domestic transport or export by container, following the right 2x4 tile pallet and container packing method saves money and protects your reputation.